Search results for " Non-destructive testing"
showing 7 items of 7 documents
Assessing the accuracy of industrial robots through metrology for the enhancement of automated non-destructive testing
2016
This work presents the study of the accuracy of an industrial robot KR5 arc HW, used to perform quality inspections of components with complex shapes. Metrology techniques such as laser tracking and large volume photogrammetry were deployed to quantify both pose and dynamic path accuracies of the robot in accordance with ISO 9283:1998. The overall positioning pose inaccuracy of the robot is found to be almost 1 mm and path inaccuracy at 100% of the robot rated velocity is 4.5 mm. The maximum pose orientation inaccuracy is found to be 14 degrees and the maximum path orientation inaccuracy is 5 degrees. Despite of the significant maximum inaccuracies, uncertainty of a robotic scanning applica…
Lock-In Signal Post-Processing Techniques in Infra-Red Thermography for Materials Structural Evaluation
2013
This paper describes the potential of off-line thermographic signal processing by means of Lock-In Correlation algorithms, in order to implement structural health monitoring and stress analysis techniques. Thermal datasets acquired by infrared thermocameras are locked-in and correlated numerically with opportune reference signals, and amplitude and phase values of various harmonics retrieved by means of a Fast Fourier Transform and time averaging based filtering. This information is then processed for NDT defect probing and for evaluating the Thermoelastic Effect induced temperature changes. Two case studies in particular are discussed, implementing the proposed signal lock-in processing: a…
Fine Alignment of Thermographic Images for Robotic Inspection of Parts with Complex Geometries
2022
Increasing the efficiency of the quality control phase in industrial production lines through automation is a rapidly growing trend. In non-destructive testing, active thermography techniques are known for their suitability to allow rapid non-contact and full-field inspections. The robotic manipulation of the thermographic instrumentation enables the possibility of performing inspections of large components with complex geometries by collecting multiple thermographic images from optimal positions. The robotisation of the thermographic inspection is highly desirable to improve assessment speed and repeatability without compromising inspection accuracy. Although integrating a robotic setup fo…
Prediction of Airport Pavement Moduli by Machine Learning Methodology Using Non-destructive Field Testing Data Augmentation
2022
For the purpose of the Airport Pavement Management System (APMS), in order to optimize the maintenance strategies, it is fundamental monitoring the pavement conditions’ deterioration with time. In this way, the most damaged areas can be detected and intervention can be prioritized. The conventional approach consists in performing non-destructive tests by means of a Heavy Weight Deflectometer (HWD). This equipment allows the measurement of the pavement deflections induced by a defined impact load. This is a quite expensive and time-consuming procedure, therefore, the points to be investigated are usually limited to the center points of a very large mesh grid. Starting from the measured defle…
In-process calibration of a non-destructive testing system used for in-process inspection of multi-pass welding
2020
Abstract In multi-pass welding, there is increasing motivation to move towards in-process defect detection to enable real-time repair; thus avoiding deposition of more layers over a defective weld pass. All defect detection techniques require a consistent and repeatable approach to calibration to ensure that measured defect sizing is accurate. Conventional approaches to calibration employ fixed test blocks with known defect sizes, however, this methodology can lead to incorrect sizing when considering complex geometries, materials with challenging microstructure, and the significant thermal gradients present in materials during the inter-pass inspection period. To circumvent these challenge…
ARCHITECTURAL SURVEY TECHNIQUES FOR DEGRADATION DIAGNOSTICS. AN APPLICATION FOR THE CULTURAL HERITAGE
2021
Abstract. The great technological development in recent years in the field of architectural survey has made possible increasingly expeditious and less invasive investigations with the aim of acquiring a series of data related to the asset and fundamental for the protection of cultural heritage. In addition, the synergy between the various techniques represents an added value able, not only, to fill possible gaps and lacks arising from application limits of the instruments, but also to enhance the peculiarities of the same. This paper presents an integrated survey activity (range-based, image-based and IR thermography techniques) aimed at applying the combination and collaboration of multipl…
A numerical and experimental study through laser thermography for defect detection on metal additive manufactured parts
2017
Additive manufacturing has been recently employed in industrial sectors with the fundamental requirement for zero defect parts. Technological developments in additive manufacturing notwithstanding, there continues to be a scarcity of non-destructive inspection techniques to be exploited during the manufacturing process itself, thus limiting industrial advancements and extensive applications. Therefore, being able to integrate the defect inspection phase within the additive manufacturing process would open the way to enabling corrective actions on the component in itinere, that is, before reaching the final product. For this reason, new methods of in-process monitoring are gaining more and m…